Application of the dynamic system oscillation indicator to identify catastrophic cutter wear
Abstract
Application of the dynamic system oscillation indicator to identify catastrophic cutter wear
Incoming article date: 01.03.2023The object of the study is the method of evaluating the durability of the cutting tool, which evaluates the rationality of the periodicity of changing the cutting tool during turning on the basis of the indicator of vibration. To form a signal for the analysis the registration of vibroacoustic vibrations during the processing of parts by the device for measuring noise and vibration VShV-003-M2 takes place. To check the transfer function used in the methodology the construction of the model of dynamic system of the lathe is made. The construction of autocorrelation function and amplitude-frequency response of the dynamic system is used to estimate the durability according to the oscillation index. A series of tests to estimate tool life under recommended cutting modes are made, and the results are corrected according to the obtained results. Record of files for the analysis was made in a wave-file format. Analysis of the results made it possible to make recommendations for tool change intervals for better control of tool and labor rationing. Knowledge of the durability of cutting tools is necessary for timely replacement of cutting inserts and control of losses in production.
Keywords: vibration index, catastrophic wear, tool, cutter, tool life, condition monitoring, vibration, lathe, sensor